You mentioned replacing the secondary with 10-gauge wire - I'm guessing that you have some understanding of the thicker wire's greater present-carrying capability, which you would want for an arc welder. The issue here is that the magnetic core - the steel laminations - even have a most magnetic flux carrying capability, just just like the wire has a maximum present-carrying capability. The bug-zapper manufacturer would have used the bottom-value (smallest) laminated core that met the power wants of the zapper - that are Much less than what you will need for an arc welder. You'll discover that the secondary present would max out at a too-low worth. One caution - should you do get hold of a microwave transformer, Don't energy it up on the bench high. Microwave transformers are one of the few devices that provide both excessive voltage and relatively excessive current - and are just about assured to kill you if you get throughout the HV side. Not sure about bug zappers, however I'd be very cautious with that as effectively.
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